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High Power Inserts


The high power insert connectors incorporate a 'slide on' coupling and have been designed for use in D-Sub, DIN 41612 and DIN 43355 mixed layout connectors.

This connector range is suitable for the relevant AWG cables and is available as solder or crimp versions. The maximum current carrying capacity of high power inserts is up to 40 A.

The inserts are easily clip mounted within the housing and removable using a special extraction tool.

High power inserts meet the specification of DIN 41626 part 1 and BS 9525 F 0011.


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Electrical characteristics

Contact resistance

≤ 1 mOhm

Current carrying capacity up to

≤ 40 A


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Mechanical characteristics

Engagement force

max. 10 N

Separation force

min. 4 N

Mating cycles

≥ 500


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Environmental specification

Operating temperature range

-55° C (-67° F) up to
+125° C (257° F)

Test categories

DIN 40045 / IEC 55/125/56

Relative humidity

MIL-STD-202
Method 106

Thermal shock

MIL-STD-202
Method 107
Cond.B

Shock

MIL-STD-202
Method 213
Cond.J

Vibration

MIL-STD-202
Method 204
Cond.B


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Materials

Contact pin

Brass

Contact socket

Copper Beryllium
Bronze

Clip ring

Bronze
Plastic

All products are RoHS conform.


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Plating

Contact pin

Au

Contact socket

Au

Clip ring

Ni

Other platings on request.


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Interface dimensions

Plug

Jack

 

Plug

Jack

mm

mm

min.

max.

min.

max.

A

 

6

 

6

B

4,76

4,79

4,76

4,79

C

2,22

2,4

2,22

2,4

D

9,5

9,65

9

9,15

E

 

 

 

4,75

G

6,4

6,5

6

6,15

H

1

1,1

 

 

I

3,55

3,6

 

 

L

 

 

0,4

0,5


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Some connectors may have a specification that differs from the above mentioned data.

Related products

 

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High Power Inserts
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